Creation of a plant for production of expanded clay aggregate and reinforced concrete products

Another successful document developed by Intesco Research Group was the business plan for construction of a plant for production of expanded clay aggregate and reinforced concrete products (RCP). The project initiator was the company that plans to develop the required services and production works in Tyumen Region.

Justification of budget financing volumes for RCP plant construction

The task set by the initiators before Intesco Research Group was justification of cost-effectiveness of construction of a plant for production of expanded clay aggregate and RCP. Plant construction requires budget financing in the form of subsidies. They will be directed at compensation of a part of expenditure on leasing payments (including advance payments) and loan interest rates.

In the process of work our experts have carefully studied the Regulation of the Government of Tyumen Region of April 8, 2013 on investment activity, as a result of which the business plan provisions fully meet the requirements of regional legislation on selection of projects to be subsidized from the regional fund of co-financing of expenditure on investment activity support.

Planning of RCP complex structure

The project includes construction of a plant and associated infrastructure on a land plot with the total area of 2 hectares. Our specialists examined a number of variants of complex planning structure, as a result of which an optimal variant was selected, which was the most convenient and profitable for construction and further operation of the plant. With this purpose all legal requirements in the field of environmental protection were taken into account, logistics (possibility of delivery of materials and dispatch of end products) was analyzed, as well as accessibility for cargo and passenger transport.

Expanded clay aggregate plant products

After full commissioning, the plant will annually produce 300 000 cub. m of aggregate clay products on the basis of raw materials of Bigilinskoye clay deposit with further production of various construction materials. These will be wall panels, floor slabs, light expanded clay aggregate, expanded clay aggregate blocks and foundation blocks, as well as prefabricated buildings made of expanded clay aggregate materials.

Human resources for the plant

Large-scale production volumes will be provided by means of round-the-clock production by organizing the shift-based personnel work. During development of the business plan analysts took into account the number of jobs, personnel qualification and wages level. Plant construction will create many new jobs for specialists with secondary-level and higher education, which will have positive impact on the sales region.

RCP plant investment structure

Project implementation will require investment in the volume of 761 137 thousand rubles. The investment structure is the following:

Plant construction project effectiveness rates

With compliant calculated and actual capital investments and their structure, the effectiveness rates for the project “Creation of a plant for production of expanded clay aggregate and reinforced concrete products” in Tyumen Region will be the following:

• Net cash flow – 2,874,965 thousand rubles;
• Net present value – 1,510,397 thousand rubles;
• Simple payback period – 2.70 years;
• Discounted payback period – 2.78 years;
• Profitability index – 10.80 units;
• Internal rate of return – 96.2%.

The calculations and conducted analysis make it possible to state that implementation of the project under consideration will be profitable in all terms.

You can order development of a business plan for your project by calling at +7 (495) 212-91-91 or filling in a request at the website, after which our manager will call you.

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